The tool is made of soft ductile material like copper or brass, soft steel or stainless steel. generally above 16 kHz. b) Only oscillation USM is mechanical material removal process used to erode holes or cavities on hard or brittle work piece by using shaped tools, high frequency mechanical motion and an abrasive slurry. Ultrasonic Machining: Definition, Parts, Working, Advantages, Disadvantages, Applications [With PDF]. Drilling in Ultrasonic Machining is done, by which motion of the tool? Ultrasonic Machining can be used for which of the following processes and applications? d) 0.7 μm Drilling the round holes of any shape. View Answer, 10. As the tool vibrates it is pressed on the work surface with light force and allowing the abrasive slurry to flow through between tool-workpiece interface. a) Glass Whether a workpiece is made of glass, ceramic or even quartz, its physical dimensions can be altered using ultrasonic machining. As the machines perform several techniques like: It consists of an electromechanical transducer connected to the AC supply. A variation of this technique is ultrasonic drilling, which makes use of pneumatic vibrations at ultrasonic… How much is the value of surface finished, achieved using Ultrasonic Polishing? The material to be processed will affect the selection of the machining process. An electromechanical transducer connected to the AC supply. "Magnetostriction" means the change in dimensions occurring in ferromagnetic due to an alternating magnetic field. In Micro-USM, using WC tool, what is the value of diameter can be achieved? The machining operation is simple and requires less time. View Answer, 8. High velocity of (water mixed with abrasive) is projected on the work piece which causes abrasive action and deformation of work piece takes place. d) All of the mentioned A water-based slurry of abrasive particle used as an abrasive slurry in this machining. It can be used to machining of highly fragile material such as glass, and nonconductive material where other type of machining such as electro-discharge machining and electrochemical machining is not possible. The vibrating frequency used for the tool in Ultrasonic machining is of the order of a. 20,000 oscillations per second c. 35,000 oscillations per second d. 45,000 oscillations per second 5. Transducers. Ultrasonic Machining can be used for which of the following processes and applications? b) 3 μm a) 1 to 2 mm “Rotary Ultrasonic Machining is the process in which, interrupted drilling of small-diameter holes takes place.” b) water jet cutting. Profiling the holes. Velocity transformer which holds the tool firmly. Grinding the brittle materials. The high rate of metal removal and so on. Waves are generated using magnetostrictive effects which are further converted into mechanical vibration. View Answer, 9. That’s the only way we can improve. d) <1500 mm2 Hole depth is limited by the tool wear, slenderness ratio of tool, and ease of supplying abrasive slurry to the working gap. This process is best suited for brittle materials.4. Process of […]. d) 7 to 10 mm The transducer converts an electrical signal to a mechanical signal whereas electromechanical transducer used to generates mechanical vibration. In Micro-Ultrasonic Machining, which of the following component vibrates? Ultrasonic machining can be combined to the electrolytic/ spark erosion machining of conducting material. All the operations done with the ultrasonic machining method are cost effective and best in results. What is Ultrasonic […] A jig is defined as a device which (A) Holds and locates a workpiece and guides and controls one or more cutting tools (B) Holds and locates a workpiece during an inspection or for a manufacturing operation (C) Is used to check the accuracy of workpiece (D) All of the above This is basic of water jet machining (WJM). Ultrasonic Machining is one of the types of Non-Traditional Machining methods which produces Circular, non-Circular holes of very small size is <1mm size can be produced by using this Ultrasonic Machining Method.. The following of Ultrasonic Machining application are: Ultrasonic Machining is used for the Machining of non-conductive ceramics. This is how ultrasonic machining works. If necessary, a slurry containing carborundum grit may be used; diamond tools can also be used. D.C. supply is usually obtained from generators driven by electric motor or if no electricity is available then the diesel engine can be used. 1. c) 0.5 μm Profiling the holes. View Answer, 4. Working Principle of ultrasonic Machining: Let us know if you liked the post. On which of the following features of cavity, will the penetration depth depend on? Economic considerations and recent developments in USM Economic considerations: The process has the advantages of machining hard and brittle materials to complex shapes with good accuracy and … a) Depth The device for converting any type of energy into ultrasonic waves is the ultrasonic transducer. Ultrasonic Machining Process description. The solved questions answers in this Unconventional Machining Process - 1 quiz give you a … In order to cut harder materials like metals or granite, an abrasive material is mixed in the water. View Answer, 3. a) True b) False ... here is complete set of 1000+ Multiple Choice Questions and Answers. Which results in faster machining, however, it is seldom used because of … b) <500 mm2 This machines having great properties like: Ultrasonic machining is Mechanical machining methods. The Ultrasonic Machine consists of different parts as follows: To starts, the machining process power is required. Ultrasonic Machining is one of the types of Non-Traditional Machining methods which produces Circular, non-Circular holes of very small size is <1mm size can be produced by using this Ultrasonic Machining Method.. Has the same shape as the machines perform several techniques like: it consists of electromechanical! Generated using magnetostrictive effects which are further converted into mechanical vibration maintained by Baksi! Machining operation is performed does not lead to brittle fracture of it contest! Nonmetallic materials: ( a ) glass b ) Sinking and contouring c ) oscillation and rotation )... Operations done with the desired shape or false tool: the use of ultrasonics machining... 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